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Discuss Stuck immersion heater element in HW cylinder in the Plumbing Jobs | The Job-board area at Plumbers Forums

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Hi

I have a broken immersion heater element which goes directly into the side of a hot water tank (at the bottom)

I have used an immersion spanner with an extension but I still cannot unscrew the immersion heater. I have tapped it with a spanner but an worried about using too much force and splitting the tank.

Does anyone have any bright ideas for unscrewing it??

Thanks

Paul
 
Heat. Lots of heat from the blowtorch.
I also use 24" stillsons. The leverage on them badboys means little effort is required to loosen most of them.
 
Stitch drill the brass immersion base and cut across with a hacksaw blade it's take a while but it will come out. If you've got a wet vac stick it in the cylinder to clear up the swarf
 
Immersion heater spanner or stillsons and shock it with a club hammer, usually does the trick.
 
Thanks Steve, I understand having water in the tank will make it more stable to release the immersion heater but might it also cause a leak
 
Thanks Steve, I understand having water in the tank will make it more stable to release the immersion heater but might it also cause a leak

If you fill the cylinder too just above the immersion heater then if your worried about it splitting there wont be much water although it is easyer with a full cylinder
 
It's probably a crappy box spanner your using! There always a bugger, but the cast iron monument one with a piece of 35 copper on the handle for leverage always gets em ;)
 
It's probably a crappy box spanner your using! There always a bugger, but the cast iron monument one with a piece of 35 copper on the handle for leverage always gets em ;)

Be serious use some 1"1/4 barrel :53:
 
Had a right bugger the other day, it came out like a corkscrew!!

The old immersion was catching on a dip tube in the tank from the hot water draw off!! I still don't know how they fitted it originally! I had to cut the end off the tube with a hacksaw blade through the immersion hole to refit the new one!! Grr!

image.jpg
 
Cut the washer off with a hacksaw blade, well worth a shot. Also I believe it to be the actual shock that is generated when striking with a hammer that frees the immersion. Bear this in mind when striking the immersion, last thing you want to do is use unnecessary force and buckle/disturb old weak metal and cause a leak.
 
if it is that old and weak, the cyl needs replacing sooner rather than later anyhow
 
I had two like that on an Albion ultrasteel direct the other week. Cast spanner & a good whack got them moving.
Completely shot & twisted on removal of lower one. Took 20 mins to get out as it was that badly twisted.
Owner said that it was fitted just over 14months before????
All working ok now so see how it goes.
Just have patience and if worried about causing leaks pre-warn cust that as immersion is seized in & this is only option to attempt removal.
Then you have shifted risk decision to them and if they give go ahead then there is no come back to you,
cheers
 
get a disclaimer signed is my advice........... saves any hassle later on
 
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