Booster pump installed successfully, but now boiler goes to overheat! | Boilers | Page 2 | Plumbers Forums
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Discuss Booster pump installed successfully, but now boiler goes to overheat! in the Boilers area at Plumbers Forums

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The boiler starts as it should be: boiler on, fan on, pilot on, burner on. Can see fire burning, all good, but then stops and overheat light comes up and is there until everything cools down and I am able to reset it then.
 
As mentioned few times before it either your Pump or one of the valves is closed, something restricts the flow therefore it overheats
 
Can you tell me then what's a not working pump? I understand it is silent, not vibrating, nothing spinning. My one is the opposite and I even unscrewed the middle of it and the impeller is spinning. If some valves are faulty then they would be behaving faulty, never closing to firm end or opening to a full stop. Again the ones I have are working perfectly. I have all the rads switched off now as we need only hot water now. Will opening all rads and bleeding them help solve the issue?
 
I think @ShaunCorbs has mentioned it earlier you will need an engineer to look at it.
It would be also greatly appreciated if you can let us know what the issue was
 
Thanks, I will try to blow the pipes in the loft midday today as suggested, and if no luck, will bring a Pro in to solve the problems. Will write back how my saga finished later.
 
You say "All the rads are switched off now", you should always have 1 open. Someone with more knowledge than myself will be better to explain why. Could this be your problem?
 
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Hi again, did what you told me, took out the valve going to the bottom of the cylinder, (in the picture red top on), first the water shoot out of the coil/cylinder about 3 litres, stopped. Then when I opened the valve another 2 litres came out and then stopped. I thought it should be always under pressure??? Took me the valve completely-- perfectly working valve. Sucked some water/air from the cylinder and the pipe just in case. Put it back. Climbed to the attic and did the same with the vent pipe-- sucked out the water. Went back to the boiler, switched it on, started good as usual after 2 min work- off to overheat again, plus some crazy noises in the pipes this time. Circulation pump hot and working. Completely lost. Time for a professional to clarify things as you all suggest...
IMG_20170720_154649720.jpg
IMG_20170720_154649720.jpg
 
When you loosened the red gate valve you essentially drained most of the water from the boiler circuit, go to your boiler and check the pressure guage, what does it show? If it's showing empty then use the filling loop to top it up to 1.0 - 1.5 bar. Then try again.
 
Hi people, I guessed it was something simple and it was... The valve just before the circulation pump got stuck and hot water from the boiler would not get into the pump. It was less then half open and would not open fully. The other valve straight after the pump was not in the best condition. It took a good bit effort using the "convincer"/hammer to disconnect the pump and replace both valves and it's all perfect now.
Thanks to all your suggestions and advice!
 
Yes, Darren, you were right, because I am an amateur I didn't know that was a gate valve by the pump (the one with a small screw-like shutter you open/close with a flat end screwdriver. I genuinely thought it was air release valve and twisted it myself, noticed a small leak and tried to screw it back but it wasn't going back fully. When the plumber disconnected it altogether I saw that it was a gate valve full of black burn inside. Anyway, my silly mistake, shouldn't have touched it. Don't worry about the dislike, I will balance it out now by liking your comment . Thanks!
 
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