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Started this this week,any information appreciated,i know one thing its not easy lol
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Discuss Lead welding in the Plumbing Jobs | The Job-board area at Plumbers Forums
I remember doing it at day release college during my apprentiship days, must have put a hole in about 20 sheets of lead before i got it right, we had to make a lead slate for a stack vent.
It's all about getting the flame right, working distance, and hand eye coordination.
Did one stack in 33 years of plumbing after serving a 5 year apprentiship.
Waste of time if you ask me, particularly nowadays.
Most so called plumbers now could'nt wipe a joint if you asked them.
nice to know theres someone as old as me on here like you i did my day release and had to produce roofing in lead copper ally and neuraliteand to this day i dont think ive used any of them except the odd piece of lead
my tutor at tottenham tech was George Blower who wrote the plumbing book that was used by most coledges at the time
Plumbing has been de skilled over the years as have most trades,you dont need much traning to pushfit pipes
my first day as an apprentice i watched the plumber wipe in a 4 inch lead bend on a soil stack he said to me watch this carefully as you'll never see it again and he was right
still teaching proper lead work greatI teach at an FE college, and teach lead bossing and welding. Its one of the most difficult techniques to master, don't be too disapointed if you don't get it straight away as i see it its on of the only crafts left in Plumbing,
Preperation is the key 15 mins to set up and prep 2 mins to do the weld.
1. Make sure your work are is clean and tidy and your base is free from stones or grit etc.
2. Clean/shave your lead only 5mm or so each side (keep it straight and uniform, remember the molten lead will keep to the shaved area and look uniform is shaved straight)
3. Clean and shave enough welding rods to complete the task keep then all the same width, again for uniformity.
4. Set the gas pressures on the regulators 0.14-0.2 bar on each is enough.
5. Using a model O torch with a number 2 nozzle, set the flame to
neutral Oxyacetylene.
6. Using a scrap peice of lead hold the flame around 20-15mm away from the lead the lead should form a molten pool in around 2-3 seconds any quicker the flame is too hot (adjust regulator) any longer again adjust regulator to suit. PREP DONE.
7. Tack Each end of your weld to hold it all in place then off you go remebering to keep it steady and uniform.
8. The finished peice should have full penetration and be reinforced, that means your weld should go all the way through the thickness of the lead and the finished weld should have a raised feel to it when you run your finget over it, if the finished weld hasn't got a raised feel to it it is then undercut and weak.
Hope this helps.
Regards
Brian