Advice needed. Issues with underfloor heating and hot water system for new build | Bathroom Advice | Page 7 | Plumbers Forums

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C

Carrera

Hi, i am looking for advice regarding my system. The plumber/heating engineers have been going round in circles trying different things and I am not sure they're will get to a solution.

The issues -
1. When the underfloor heating is on, the hot water cylinder does not heat up.
2. When heating just the hot water cylinder, the boiler starts cycling heavily.
3. Underfloor heating individual loops, flow rates drop as more manifolds come online.

The system -
Worcester Bosch 40cdi conventional, grundfos Magna 1 pump, Ariston 500 litre hot water cylinder, all located in a basement plant room. There are 6 underfloor heating manifolds, with ports varying from 6 to 10 with differing loop lengths, arranged over 4 floors. The system is controlled via a heatmiser network system with 30 stats in each room. There is also a towel radiator curcuit with 6 rads which we have not yet bought into the combined running equation yet.

The flow out of the boiler goes to the pump, then up to the two feeds to the manifolds ( First feed to 3 manifolds on one side of the house, ground floor, first floor and attic floor, second feed to 2 other manifolds ground floor and first floor and a third feed to the towel rad circuit). Before these feeds there is a T which feeds the hot water cylinder and the final manifold in the basement.

Temperatures at the manifolds in consistent at about 42c and the holier is outputting at 71c.

All zone valves operate correctly, all stats and timers are running and wired correctly.

Heat loss calcis have been done to size the boiler to the heat output required, indicating the boiler is oversized by about 8kw. The system has been in for about a year and it took us a while to figure out why the water was not heating properly.

Effectively when the heating is on the flow does not go through the T to the cylinder, but when the heating is off it does and therefore heats up the water.

Things that have been tried - pump has been upgraded to the one now in place, pipe work taken apart an equivalent of a low loss header using loops and spaced Ts has been tried and then removed. The T has been turned around to reduce resistance.

Any help or advice would be really appreciated as this is driving me nuts.
If I have missed vital information please let me know and I will try and answer.
many thanks in advance.
 
It is funny people come on here with their problems get the advice they need, problems gets fixed and that's the last you hear of them, maybe there is something to be learned from that, I have not heard from him, no news is good news.
 
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